Our Overmolding Services
Elevate your product’s quality with Marlee – Texen’s specialized overmolding services, merging durability with design for unparalleled manufacturing precision.
- All overmolding solutions
- Multi-layered, multi-colored injection overmolding
- Serving multiple industries with cutting edge technology
- Highly customizable and effective manufacturing
The Best Overmolding Services
Marlee – Texen is a well-known name in the overmolding industry due to our track record of high accuracy and precision. The accuracy of cutting edge technology with ease of access makes us the easiest and the best option for overmolding services for anyone.
Design Your Ideas
We provide you with a platform to build your ideas.
Improve Accessibility
We help you get access to world-class equipment.
Streamline The Operations
With our innovative design and manufacturing solutions, we minimize unnecessary procedures.
Get Things Done
We ensure timely and high-quality delivery of your product.
Look around your home to find a multi-colored plastic tool. Most probably, it came from an two-shots machine.
Most of the tools used in the medical industry are products of the overmolding process like pacemakers, camera equipment etc.
Many articles in this market are manufactured through a bi-injection process.
Marlee – Texen
Industrialization &
Manufacturing Process
Polycarbonate (PC) is quite an efficient material that is amorphous and transparent in nature. It is a type of thermoplastic used in manufacturing a wide variety of shapes and sizes of plastic. PC injection molding is one of the best choices for manufacturing custom-tailored plastic because of its highly flexible and impact-resistant qualities.
Polypropylene(PP) is a thermoplastic resin used for its flexibility and strength. It has a very low density and is suitable for scientific molding. Its flexibility and resistance find much application in packaging sensitive material. PP is an “addition” polymer, made from the linking of many polypropylene monomers.
Polyethylene or polythene is the resin made from the polymerization of ethene. PE is the most versatile synthetic resin. It has a crystalline structure and can be high density (HDPE) or low density (LDPE). It is used by the packaging and plastic manufacturing industries.
Nylon resins are durable and have excellent strength. The polyamide structure also gives it high-temperature tolerance and density. Nylon also has wide-ranging uses due to its many useful properties. It is elastic, has high tensile strength and oil resistance as well. Therefore, it is commonly used in the automobile industry, packaging, construction material and electronic components.
PC/ABS combines the strength of PC and the flexibility of ABS, making it ideal for use by a custom plastic molding company. TPE and TPU are thermoplastic elastomers. They are used for making lids, sports goods, power tools, medical device parts, etc. They are used in these industries for their abrasion resistance and elasticity.
Final
Results
Get Design Done Now
Want to get your design manufactured exactly the way you want. Get started now by selecting materials and specifications. Choose from our wide range of materials and injection molding processes.
Quality Service Every Time
Our industry-leading machines deliver the products exactly what you want, how you want, how much you want and when you want it. There is absolutely no margin for error.
Overmolding is an injection molding process where one plastic, often a rubber-like plastic such as TPE, is molded over another component called a substrate. This process involves placing the substrate in a mold and then injecting the overmold material onto or around it, creating a single, cohesive part.
Materials commonly used in overmolding include Polyethylene, Poly(methyl methacrylate), Polyetherimide, TPU, Nylon, Polypropylene, PEEK, Polycarbonate, Thermoplastic elastomers, rigid plastics, silicone molding, silicone rubber, and ABS. The choice of materials depends on the required properties of the final product and the compatibility of the substrate and overmold materials.
Industries that commonly use Marlee – Texen’s overmolding services include Automotive, Medical, Household goods, Aerospace, Consumer products, Hardware tools, Pharmaceutical, Cookware, Packaging, Electronics, and Surgery. These industries benefit from the enhanced functionality, durability, and aesthetic appeal that overmolding provides.
Overmolding enhances product durability and functionality by combining materials with complementary properties. For example, a rigid substrate can be paired with a tough, wear-resistant overmold. This combination protects against impacts, abrasion, and environmental conditions, significantly increasing the component’s longevity and performance in various applications.
Quality control measures for overmolding services at Marlee – Texen include visual inspection, dimensional measurement, and material testing. These processes ensure that each component meets the required specifications and standards. Visual inspections check for surface defects, dimensional measurements verify accurate sizing, and material testing confirms the integrity and compatibility of the materials used.
Lead times for overmolding services with Marlee – Texen vary based on workload and mold complexity. A simple mold can typically be completed in 2-4 weeks, while a complex mold may take 6-8 weeks. Prototype aluminum molds often require 2-3 weeks, depending on their complexity. Accurate scheduling depends on the specific details of each project.
Yes, overmolding can be used for both hard and soft materials. Soft overmolding involves applying a soft or flexible material, such as TPE or silicone, onto a rigid base or substrate. The soft material is injected or molded over the base component, encapsulating or enveloping it, providing enhanced grip, comfort, or protection.
Applications best suited for overmolding include those where fewer man-hours and lower costs are desired compared to other manufacturing methods. This process is ideal for creating products that require ergonomic grips, seals, or additional layers for protection or aesthetics, as it allows for seamless integration of different materials in a single part.
Yes, overmolding is ideal for custom or proprietary designs. Marlee – Texen’s overmolding process allows for the creation of unique, multi-material components tailored to specific requirements. Customization options include material selection, color, texture, and design features, making overmolding suitable for a wide range of innovative and specialized applications.
Overmolding enhances ergonomic design by providing better grips and handles, improving sealing, insulation, vibration damping, and noise reduction. The process allows for the integration of soft, comfortable materials onto rigid components, resulting in products that are more user-friendly, safer, and tailored to the end-user’s needs.